Predictive/Preventive Maintenance System IOT enabled Condition Monitoring System

INTRODUCTION

The process of monitoring the parameter of machinery (vibration, temperature etc.), in order to identify a significant change which is indicative of a developing fault. The use of condition monitoring allows for scheduled maintenance to take & prevent consequential damages and avoid its consequences .

The data collected can be used to establish trends, predict failure, and calculate remaining life of an asset. This new achievement in vibration monitoring technology is an ideal complement to traditional vibration analysis. The method is capable of detecting at a very early stage such machine problems which are generally difficult to identify early with conventional vibration monitoring techniques, such as gear and bearing damages.

 

 

Goal of CBM

The main goal of condition based maintenance is to help you optimize your maintenance resources by performing maintenance work only when needed. CBM makes use of the Predictive maintenance tools to detect, monitor, analyze and detect anomalies in machines.

 

Measurement Method

There are two types of vibration measurement methods "Permanent online vibration monitoring system" and "Portable off-line monitoring system". Either one is selected generally depending on importance rank of equipment

1. Online Monitoring :
Machinery that : is important

Operates Constantly

Cannot be Approached

Deteriorates Slowly

2. Offline Monitoring
Machinery that : is important

Is Minimal impact from Breakdown

Is Easy to be Measured

Deteriorates Quickly

 

 

 

 

 

 

Our Solutions
Stand Alone Compact CBM System

Features

Compact size : 84mm*58mm*30mm in dimension

Power supply : 5Vdc (Mobile Charger will do)

Wi-Fi Connectivity : 3.5 -4 Mbps speed

API can be shared

Data on cloud (AWS Cloud)

Magnet mounting, Stud Mounting easily

Firmware upgradation over the Air

No extra software requirement

Mobile app and dashboard functionality

Installations up to 3000+ installations

No wiring or programming required

Easy Installation with “FEW“ minutes

FFT Functionality

Report and Alarms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gateway Based CBM Solutions

Features

This solution will interact with gateway via Bluetooth technology

Power supply : Battery operated

Gateway Interface : Ethernet

Can be interfaced up to sensor 256 nodes

API can be shared

Data on cloud and on premises solution

Stud Mounting easily

Firmware upgradation over the Air

Packaged solution with software hardware

Mobile app and dashboard functionality

Waterfall analysis ,Machine downtime etc

 

 

 

 

 

 

 

 

 

Controller Based CBM Solution

Features

This solution consists of probe types sensors as per customised requirements

Cabled sensors can be extended as per requirement

This solutions is available for High temperature and vibration level requirements

This solutions addresses all reciprocating application needss

Needs dedication online/offline software

Hardware controller and accessories

 

 

 

 

 

 

Applications

This solution consists of probe types sensors as per customised requirements

Rotating Machines

Reciprocating Machines

Underwater Submersible Pumps

CNC

VNC

Conveyor Systems

Heat Exchangers

Boilers

Rolling Mill

Spindle Motor

Pumps

Motors

Gearbox

ID & FD FANS